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HomeMy WebLinkAbout6b. Generator Upgrades4ROSEMOUNTEXECUTIVE SUMMARY CITY COUNCIL Utility Commission Meeting: April 8, 2013 ISSUE As discussed at the March 11 Utility Commission meeting, City staff has been researching the impacts of the new EPA rule for Reciprocating Internal Combustion Engines National Emission Standards for Hazardous Air Pollutants (RICE NESHAP). The RICE NESHAP rule requires implementation of new maintenance and reporting practices for certain non - emergency stationary engines. Many of these engines will also require retrofit with catalytic emission control. The city operates three generators that currently fall under the regulation of this new rule and may need to be upgraded in the near future. Staff has researched this issue and developed two options for Utility Commission consideration.' BACKGROUND Option 1 Wells 7, 9 and 12 are currently enrolled in the Xcel Energy Electric Rate Savings (ERS) peak demand program. Stationary generators at Wells 9 and 12 and a portable generator at Well 7 are used to facilitate participation in this program. By participating in the ERS program and switching to standby power during periods of peak electrical demand, we receive substantially lower usage rates from Xcel Energy, providing a savings of approximately $13,720 annually. To continue in the ERS program, components on these three generators would need to be upgraded to be NESHAP compliant by May 2014. The estimated cost of these upgrades is provided in Table 1. GAUTILITY COMMISSIOMUC Information \20130408 UC Generator Upgrades.dou AGENDA SECTION: AGENDA ITEM: Generator Upgrades Old Business PREPARED BY: Andrew J. Brotzler, PE, Director of Public Works / City Engineer AGENDA NO. ATTACHMENTS: None APPROVED BY: RECOMMENDED ACTION: Motion to Authorize the Expenditure of Funds from the Water Utility Fund to Complete Generator Upgrades —or— Motion to Authorize Withdrawal from the Xcel Energy Electric Rate Savings program ISSUE As discussed at the March 11 Utility Commission meeting, City staff has been researching the impacts of the new EPA rule for Reciprocating Internal Combustion Engines National Emission Standards for Hazardous Air Pollutants (RICE NESHAP). The RICE NESHAP rule requires implementation of new maintenance and reporting practices for certain non - emergency stationary engines. Many of these engines will also require retrofit with catalytic emission control. The city operates three generators that currently fall under the regulation of this new rule and may need to be upgraded in the near future. Staff has researched this issue and developed two options for Utility Commission consideration.' BACKGROUND Option 1 Wells 7, 9 and 12 are currently enrolled in the Xcel Energy Electric Rate Savings (ERS) peak demand program. Stationary generators at Wells 9 and 12 and a portable generator at Well 7 are used to facilitate participation in this program. By participating in the ERS program and switching to standby power during periods of peak electrical demand, we receive substantially lower usage rates from Xcel Energy, providing a savings of approximately $13,720 annually. To continue in the ERS program, components on these three generators would need to be upgraded to be NESHAP compliant by May 2014. The estimated cost of these upgrades is provided in Table 1. GAUTILITY COMMISSIOMUC Information \20130408 UC Generator Upgrades.dou Table 1 Description Asset Estimated Cost Well 7 - portable 8059 $30,000 Well 9 - stationary 0053 $45,000 Well 12 - stationary 0060 $45,000 Total Estimated Cost $120,000 In addition to the upgrade costs, there would be an additional cost of approximately $15,000 every three years to have the equipment inspected to ensure it remains NESHAP compliant. There would also be ongoing costs for continuous temperature monitoring, monthly pressure drop monitoring, submitting semiannual reports, and the administrative cost associated with coordinating this extra monitoring. Over the next 10 years, the cost to maintain NESHAP compliance and remain on the Xcel Energy ERS program is estimated to be $165,000 to $185,000. Option 2 Xcel Energy allows agencies to withdraw from the ERS program with a six -month written cancellation notice. By withdrawing from this program, the city would pay nearly $14,000 in increased electricity charges annually, but would not be subject to the NESHAP regulations since the generators would then be considered strictly emergency engines. In addition to the increased electricity rates, the city may incur a cancellation penalty from Xcel Energy if any of the three generators exceeds 50 hours of use before our termination date (six months after notice). Based on historical usage, it is unlikely that any of the generators would exceed this 50 hour threshold. In the unlikely event we exceed the 50 hour threshold, the possible penalty charges are outlined in Table 2: Table 2 Description Estimated Penalty Well 7 $4,000 Well 9 $4,000 Well 12 $5,600 Total Possible Penalty $13,600 Over the next 10 years, the cost to withdraw from the Xcel Energy ERS program is estimated to be $140,000 in increased electricity charges. No equipment upgrades would be necessary if we withdraw from the ERS program. 2 Other Generators The city operates several other stationary generators that are not impacted by the RICE NESHAP rule at this time because they are considered strictly emergency engines. A summary of these units is provided in Table 3: Table 3 Description Asset Reason Public Works 0052 Natural Gas Qty Hall 0054 Natural Gas Fire Station 1 0058 Natural Gas Fire Station 2 0061 Natural Gas Well 14 0062 Meets Standards Mechanics Shop 0063 Meets Standards SUMMARY Staff is requesting Commission authorization to pursue one of the following options: • Utilize Water Utility funds to pay for necessary generator upgrades and remain on the Xcel Energy ERS program • Withdraw from the Xcel Energy ERS program and maintain the generators as they are `Information gathered from the following resources: • Environmental Protection Agency Laws & Regulations (www.epa.gov /lawsregs) • Environmental Protection Agency RICE NESHAP fact page (w=.epa.gov/ttn/ atw/ rice/ rice pg. ht ml) • Reza Bagherian (EPA Region 5 NESHAP specialist) • Paul Kaeding (Barr Engineering) • Steve Willaert (Xcel Energy) • Joseph Hanley (Collins Electrical) • Mark Reuter (Ziegler Power Systems) • Joshua Quilling (Cummins NPower) 3